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Portable Rebar Binding Jig
The Portable Rebar Binding Jig for High-Speed Railway Box Girder is a modular tooling device specifically designed for binding the reinforcing steel skeleton of precast box girders for high-speed railways. Its core purpose is to improve construction efficiency, ensure binding accuracy, and promote standardized production. The equipment consists of three parts: an assembled binding jig, a mobile platform, and a walking power mechanism. The walking mechanism includes drive wheels and driven wheels on the underside of the base plate. The platform can move on guide rails via these wheels. The drive wheels are driven by a motor, allowing the platform to move back and forth between the inside and outside of the rebar binding shed to complete binding and subsequent processes. It boasts advantages such as high construction efficiency and is unaffected by external environmental factors. It is a landmark piece of equipment marking the industrialization and intelligentization of high-speed railway construction, providing key support for the "high-speed, high-quality" development of high-speed railway construction. The equipment weighs 60 tons, the jig weighs 28 tons, the total power is 12KW, the voltage is 380V, and it adopts electric four-wheel drive. Dimensions can be customized according to drawings, and it focuses on the rebar binding operation of precast box girders for high-speed railways.
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Product Description
The Portable Rebar Binding Jig for High-Speed Railway Box Girder is a core modular tooling device used in the construction of precast box girders for high-speed railways. Specifically designed for the binding of the reinforcing steel skeleton in precast box girders for high-speed railways, it is guided by standardization, intelligence, and high efficiency. It completely overcomes the drawbacks of traditional binding jigs, which are fixed and restrictive in construction, promoting the transformation of high-speed railway reinforcing steel binding construction towards industrialization and standardization. It effectively solves the pain points of traditional binding methods, such as low efficiency, insufficient precision, and significant susceptibility to environmental influences.
The equipment boasts a scientifically and rationally designed overall structure, comprising a prefabricated binding jig, a mobile platform, and a walking power mechanism. The walking mechanism includes drive wheels and driven wheels located under the base plate. The mobile platform is flexibly positioned on guide rails via these wheels. The drive wheels are all driven by a motor, providing stable power output and enabling the platform to move smoothly along the guide rails. This achieves a highly efficient construction mode of "operating inside the binding shed and transferring to another process outside"—the platform moves along the guide rails to the rebar binding shed to complete the box girder rebar binding, and then moves back outside for the next process, significantly improving construction continuity. The equipment uses an electric four-wheel drive system with a total power of 12KW and a working voltage of 380V, providing ample power and stable operation. The product weighs 60 tons, and the jig weighs 28 tons, featuring a robust structure and excellent load-bearing capacity. Dimensions can be customized according to construction drawings, precisely adapting to the binding requirements of different specifications of high-speed rail precast box girders, providing stable and precise support for rebar binding.
The equipment boasts a scientifically and rationally designed overall structure, comprising a prefabricated binding jig, a mobile platform, and a walking power mechanism. The walking mechanism includes drive wheels and driven wheels located under the base plate. The mobile platform is flexibly positioned on guide rails via these wheels. The drive wheels are all driven by a motor, providing stable power output and enabling the platform to move smoothly along the guide rails. This achieves a highly efficient construction mode of "operating inside the binding shed and transferring to another process outside"—the platform moves along the guide rails to the rebar binding shed to complete the box girder rebar binding, and then moves back outside for the next process, significantly improving construction continuity. The equipment uses an electric four-wheel drive system with a total power of 12KW and a working voltage of 380V, providing ample power and stable operation. The product weighs 60 tons, and the jig weighs 28 tons, featuring a robust structure and excellent load-bearing capacity. Dimensions can be customized according to construction drawings, precisely adapting to the binding requirements of different specifications of high-speed rail precast box girders, providing stable and precise support for rebar binding.
Product Parameter
| Main Technical Parameters | |||
| Equipment Dimensions | Customized according to drawings | Product Weight | 60 tons |
| Total Power | 12KW | Product Application | Rebar tying |
| Voltage | 380V | Drive Type | Four-wheel drive |
| Drive Power | Electric | Equipment Weight | 28 tons |
Product Feature
The core features of the Portable Rebar Binding Jig for high-speed railway box girders are modularity, mobility, standardization, and high efficiency, precisely meeting the stringent requirements of rebar binding for precast high-speed railway box girders. It adopts a modular design, with prefabricated binding jigs that are easy to install and disassemble. It can be quickly assembled and debugged according to construction needs, adapting to the rebar binding of different specifications of high-speed railway box girders, demonstrating strong versatility. Equipped with a mobile platform and a walking power mechanism, it can move flexibly along guide rails, achieving seamless connection between binding and transfer processes, completely changing the traditional fixed jig operation mode and significantly improving construction efficiency.
The equipment uses electric four-wheel drive, providing stable power and smooth operation. The drive wheel is driven by a power motor, ensuring precise and controllable movement. It can smoothly move back and forth inside and outside the binding shed, making the construction process less susceptible to external environmental influences. Whether in rain, snow, high temperatures, or other harsh weather conditions, it can operate stably inside the binding shed, ensuring that the construction progress is not disturbed. As a landmark piece of equipment signifying the industrialization and intelligentization of high-speed rail construction, this equipment effectively ensures the accuracy of rebar tying, reduces human error, and improves project quality through standardized processes and technological innovation, while simultaneously promoting the standardization and normalization of construction. Primarily used in the rebar cage tying of precast box girders for high-speed rail, this equipment is widely applicable to high-speed rail construction, precast component factories, and other fields. It is an indispensable core tooling in the construction of precast box girders for high-speed rail, suitable for high-speed rail construction units with extremely high requirements for construction accuracy, efficiency, and standardization.
Product Details
In terms of construction safety and scenario adaptability, this product boasts outstanding safety advantages. The mobile platform adopts electric four-wheel drive, ensuring stable and controllable operation. The drive wheels are precisely driven by a power motor, enabling smooth movement along the guide rails and avoiding safety hazards such as swaying and deviation during operation, thus ensuring the safety of operators and construction components. The "tying operation inside the shed, transfer outside the shed" work mode not only isolates the construction from the interference of harsh external environments but also provides operators with a safe and comfortable working environment, reducing the safety risks of outdoor operations and meeting the safety management requirements of modern engineering construction. Furthermore, as a landmark piece of equipment for the industrialization and intelligentization of high-speed rail construction, this product can be integrated and adapted with other intelligent equipment in high-speed rail prefabrication construction to achieve seamless connection of processes such as rebar binding, transfer, and hoisting. This promotes the upgrading of high-speed rail prefabrication construction towards integration and intelligence, helps construction units build standardized construction production lines, demonstrates the company's construction strength, and meets the high-quality development needs of high-speed rail construction in the new era. It is the preferred tooling equipment in high-speed rail prefabrication box girder construction that combines compliance, safety, and intelligence.
The equipment uses electric four-wheel drive, providing stable power and smooth operation. The drive wheel is driven by a power motor, ensuring precise and controllable movement. It can smoothly move back and forth inside and outside the binding shed, making the construction process less susceptible to external environmental influences. Whether in rain, snow, high temperatures, or other harsh weather conditions, it can operate stably inside the binding shed, ensuring that the construction progress is not disturbed. As a landmark piece of equipment signifying the industrialization and intelligentization of high-speed rail construction, this equipment effectively ensures the accuracy of rebar tying, reduces human error, and improves project quality through standardized processes and technological innovation, while simultaneously promoting the standardization and normalization of construction. Primarily used in the rebar cage tying of precast box girders for high-speed rail, this equipment is widely applicable to high-speed rail construction, precast component factories, and other fields. It is an indispensable core tooling in the construction of precast box girders for high-speed rail, suitable for high-speed rail construction units with extremely high requirements for construction accuracy, efficiency, and standardization.
Product Details
In terms of construction safety and scenario adaptability, this product boasts outstanding safety advantages. The mobile platform adopts electric four-wheel drive, ensuring stable and controllable operation. The drive wheels are precisely driven by a power motor, enabling smooth movement along the guide rails and avoiding safety hazards such as swaying and deviation during operation, thus ensuring the safety of operators and construction components. The "tying operation inside the shed, transfer outside the shed" work mode not only isolates the construction from the interference of harsh external environments but also provides operators with a safe and comfortable working environment, reducing the safety risks of outdoor operations and meeting the safety management requirements of modern engineering construction. Furthermore, as a landmark piece of equipment for the industrialization and intelligentization of high-speed rail construction, this product can be integrated and adapted with other intelligent equipment in high-speed rail prefabrication construction to achieve seamless connection of processes such as rebar binding, transfer, and hoisting. This promotes the upgrading of high-speed rail prefabrication construction towards integration and intelligence, helps construction units build standardized construction production lines, demonstrates the company's construction strength, and meets the high-quality development needs of high-speed rail construction in the new era. It is the preferred tooling equipment in high-speed rail prefabrication box girder construction that combines compliance, safety, and intelligence.
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