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1500 Type CNC Rebar Cage Rolling Welding Machine

The Juba Machinery 1500 Type CNC Rebar Cage Rolling Welding Machine is an intelligent equipment designed for the efficient production of rebar cages. It integrates automated wire feeding, precision welding, and stable forming functions, suitable for rebar cage processing in bridge, tunnel, and pile foundation projects. Through an advanced control system and precision mechanical structure, the equipment achieves efficient and stable automated production, significantly improving processing efficiency and finished product quality while reducing manual labor intensity.

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Product Description

The Juba Machinery 1500 Type CNC rebar cage rolling welding machine focuses on "high efficiency, precision, and stability," integrating multiple advanced technologies to ensure superior processing performance: It adopts an automatic wire feeding mechanism that allows for real-time online adjustment of spacing, resulting in small errors and high forming quality; the automatic welding system precisely positions the weld points, producing uniform and strong welds, effectively reducing the burden of manual operation; the frequency conversion control cage-dragging mechanism ensures high walking accuracy, and combined with the automatic cage-supporting design, effectively avoids bending deformation caused by the cage's own weight during welding, ensuring the structural stability of the rebar cage. The automatic feeding device significantly improves feeding speed and overall efficiency. The template system uses a combination of template rings and guide tubes, allowing for quick replacement of cages of different diameters and flexible adjustment of the number of main ribs to adapt to diverse processing needs. The flat and vertical roller straightening device achieves excellent straightening results through optimized design while extending equipment lifespan. The control system is equipped with a PLC programmable controller, touch screen, and frequency converter, offering simple and intuitive operation, real-time monitoring and adjustment of equipment operating status, ensuring high-precision and high-reliability production.

Product Parameter

Main Parameters
Equipment Model	LT1500
Reinforcing Cage Pile Diameter	≤1500mm
Reinforcing Cage Length	12m
Main Reinforcement Diameter	ɸ12-32mm
Wrapped Reinforcement Diameter	ɸ6-16mm
Wrapped Reinforcement Spacing	50-500mm
Total Equipment Power	10-27kw
Overall Dimensions	30000×6000×2000mm

Product Feature

Automatic feeding device accelerates feeding speed, improves overall processing efficiency, and adapts to batch processing needs of reinforcing cages; flat and vertical roller straightening device provides good straightening effect and long service life, ensuring a smooth reinforcing bar surface and laying the foundation for high-quality welding; template ring and guide tube combination design allows for quick replacement of cage diameter and number of main reinforcing bars without replacing the entire template, significantly improving equipment adaptability and template change efficiency, and reducing processing costs. PLC, touch screen, and frequency converter combined control system ensures convenient operation, requiring no professional programming knowledge, further lowering the operating threshold and ensuring stable and controllable processing.

This equipment is adaptable to a wide range of scenarios, primarily used in projects requiring rebar cage fabrication, such as bridge pile foundations, building foundations, municipal engineering, highways, and railway infrastructure. It can efficiently process rebar cages with pile diameters ≤1500mm and lengths up to 12m. It is particularly suitable for large-scale production scenarios with high requirements for rebar cage forming accuracy and processing efficiency, and the need for flexible adaptation to different specifications. This improves the standardization of rebar cage processing while reducing labor and time costs, facilitating efficient project progress. Furthermore, as a member of the LT series, it allows for flexible selection of corresponding pile diameter models based on project needs, meeting the personalized processing requirements of different projects.

Comparison Items	Traditional Roll Welding Machine	LT1500 Roll Welding Machine
Template Replacement Method	Requires complete template disassembly, cumbersome, time-consuming, and with poor adaptability.	Template Ring and Guide Cord Combination Design: Eliminates the need to disassemble the entire template, allowing for quick adjustment of the cage diameter and change of the number of main reinforcing bars, saving template change time.
Reinforcing Bar Spacing Adjustment	Requires machine shutdown for adjustment, cumbersome operation, and easily affects processing continuity.	Supports 50-500mm online flexible adjustment, no machine shutdown required, convenient operation, ensuring a smooth and continuous processing flow.
Control System Design	The control system is singular, complex to operate, does not support multiple processing scheme storage, and requires frequent manual intervention.	Modular Collaborative Design of PLC, Touch Screen, and Frequency Converter: Convenient operation, supports multiple processing scheme storage, and high degree of automation.
Equipment Integration Capability	Independent structure, cannot seamlessly integrate with rebar straightening and cutting equipment, requiring manual handling.	Compatible Structure Design: Seamlessly integrates with rebar straightening and cutting equipment, forming a closed-loop processing flow and reducing manual handling.
Site Adaptability	Loose machine layout, large footprint, and poor adaptability.	The machine boasts a compact and rational layout, adaptable to processing sites of varying sizes, and maximizing space utilization.
Material and Environmental Compatibility	The current machine uses ordinary materials with poor wear and corrosion resistance, making it unsuitable for complex construction site environments.	The current machine is constructed with wear-resistant and corrosion-resistant materials, making it suitable for complex processing environments and extending the equipment's lifespan.
Upgrade and Expandability	The current machine lacks pre-reserved upgrade interfaces, limiting functionality and adaptability.	The current machine has pre-reserved upgrade interfaces, allowing for the expansion of functions such as automatic detection and data statistics to enhance its intelligence level.

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